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GD&T Handbook (ASME Y14.5-2018): Free PDF Download

Cover of the Rapid Global GD&T Handbook based on ASME Y14.5-2018, showing machined flange, shaft, bearing and measuring tools

A free, 16-page engineering handbook on Geometric Dimensioning and Tolerancing (GD&T) based on ASME Y14.5-2018 (R2024). It explains every geometric characteristic with 3D models, the datum reference frame, modifiers, MMC bonus tolerance and a complete worked example with an inspection calculation.

Written for design, manufacturing and QA / QC engineers, inspectors and students. Free download, no sign-up.

What is inside

  • Introduction: what GD&T is and what changed in ASME Y14.5-2018 (concentricity and symmetry removed, the dynamic profile modifier, new datum terms).
  • Fundamentals: feature of size, MMC / LMC, MMB / LMB / RMB, virtual condition, Rule #1 and the anatomy of a feature control frame.
  • Symbols and modifiers: all 12 geometric characteristics plus modifiers and dimension symbols.
  • Datums: the 3-2-1 datum reference frame, datum targets and datum features of size.
  • The controls: form, orientation, position, profile and runout, each on a 3D model with how to read, apply and check it.
  • Worked example: a complete bracket drawing with a position inspection calculation (pass / fail with MMC bonus).
  • Selection guide: which control to use for which functional requirement, common mistakes and references.

The 12 geometric characteristics in ASME Y14.5-2018

CharacteristicCategoryDatum needed?
StraightnessFormNo
FlatnessFormNo
CircularityFormNo
CylindricityFormNo
PerpendicularityOrientationYes
ParallelismOrientationYes
AngularityOrientationYes
PositionLocationUsually
Profile of a lineProfileOptional
Profile of a surfaceProfileOptional
Circular runoutRunoutYes (axis)
Total runoutRunoutYes (axis)

Concentricity and symmetry were removed in the 2018 edition. Use position, profile or runout instead.

Example page: worked example and inspection calculation

Handbook page 14: worked example of an L-shaped bracket with datums A, B and C, feature control frames and a position tolerance inspection calculation

Built for oil and gas equipment

Each control is linked to real valve, wellhead and pump features: flatness on flange and gasket faces, perpendicularity of a stem bore to the bonnet face, position of bolt-hole patterns on API 6B flanges and runout on pump shafts and valve stems.

Need GD&T applied to your drawings?

Rapid Global provides wellhead, subsea and valve engineering to API standards, including legacy drawing conversion with GD&T applied per ASME Y14.5-2018. Send us the part and its function at sales@rapidglobaleng.com.

This handbook is an educational summary and is not a substitute for ASME Y14.5. ASME and Y14.5 are marks of the American Society of Mechanical Engineers; Rapid Global is not affiliated with or endorsed by ASME.